The production cycle is the basis of any business that manufactures goods. Managing it can significantly affect the efficiency of the company. In this article, we will tell you what elements the production cycle consists of. Using an example, we will analyze how and why to calculate its duration.
What Affects the Duration of the Production Cycle
The length of the cycle is the main indicator in production. It reflects the total time spent on creating products. The duration of the production cycle directly depends on 8 factors.
1. Complexity of the product. The more complex country email list the product, the more time it takes to manufacture it. Manufacturing a car takes at least several months. This is a long production cycle. Manufacturing cardboard boxes takes a maximum of two weeks.
2. Number of operations. The more operations that ne to be perform to manufacture a product, the longer the production cycle will be. Time is ne not only for the operation itself, but also for the preparation and completion of the process. The production cycle can be optimiz by rucing the duration of each stage of product release.
3. Organization of the production cycle. The spe analyze your website architecture of production depends on how efficiently the processes are debugg. There are three ways to organize production:
The sequential method assumes that operations are carri out one after another without interruption. This is the longest type of movement of raw materials, since it is necessary to wait for the completion of the previous operation before starting the next one.
The parallel method allows operations to be perform simultaneously. This ruces the time it takes to manufacture a product. But there is one difficulty: it is necessary to skillfully coordinate the work of workshops and departments to avoid work stoppages.
How to calculate production cycle time
One of the most important indicators of the production america email list cycle is its duration. To calculate this metric, the time of technological stages, periods of breaks and downtimes are add up. The duration of the production cycle is determin by the following formula:
How to plan and optimize the production cycle
To optimize cycle time, there are 4 steps to follow.
1. Analyze the current state. This will allow you to find weak points and determine what can be improv. To do this:
Study and describe all production processes: from ordering materials to shipping goods.